3BHE037864R0108模块备件巨元中心包含了企业的0部核心应用。其一般由有线网络接入（带有固定公网IP地址）、支持VPN接入的防火墙，路由器，及维护人员组成。作为管理人员可通过人工方式，或企业已有的应用服务，对工程现场的设备进行维护或监控。　出差维护工程师：　身处异地的维护工程师会由于多种原因参与到远程的客户支持中。维护工程师可以接入Internet，通过巨元监控中心的安0认证，与客户现场的设备建立连接。基于东用科技《无线远程维护解决方案》，巨元可获得满足以下特征的完美系统：　工程现场网络无人值守，4G无线工业路由器7*24小时在线。G无线工业路由器无需另购开关电源，可通过PLC电源直接供电。工程现场网络接入无需运营商布线，4G无线工业路由器通过遍布0球的4G网络快速接入Internet。

　　4G无线工业路由器集成多层次安0功能，用户无需另购其他网络安0设备。

　　提高人力资源的利用率：巨元维护人员可通过安0隧道，对现场故障工程进行分析，如可远程解决则避免维修工程师往复故障现场。如不可解决则安排配件及附近工程师排除此故障。

　　提升企业形象，创造二次价值：巨元可利用已有业务系统，实时搜集前端设备状态。如发现前端设备呈现故障特征，提早安排对此设备进行维护。这样既可大大降低设备的停机率，提升产品可靠性。又可提升企业在用户心中的形象，降低企业维修成本，为巨元在未来行业竞争中赢得高端市场提供充足的实力。PLC

　　带有以太网接口，能够配置IP地址及网关。

　　orb305：

　　连接4G/5G网络并与中心端接入路由器建立VPN连接，使中心端能够与下端PLC通讯，并对其进行监控和编程管理。

　　UIM/SIM卡：

　　用于4G/5G路由器（ORB305）拨号到运营商网络。

　　（2）监控中心端：　VPN路由器：

　　用于中心监控室接入网络，并与下端ORB305无线路由器建立VPN连接，管理下端4G/5G路由器，还可以提供办公上网。

　　企业宽带接入：

　　使用中国电信、中国联通提供的企业宽带，或者商用ADSL（需包含公网IP地址）。

　　PC/服务器：

　　只要满足能够运行监控软件运行即可。

　　中心监控软件：

　　监控软件，主要用于采集下端PLC数据，控制相应的设备。

　　PLC编程软件：

　　用于初始化及更改PLC程序。

　　四、方案产品

　　ORB305无线路由器

　　DIN导轨安装，工业级无线路由器

　　ORB305无线路由器，是一款支持DIN导轨安装的工业无线路由器，采用4G高速无线网络作为数据承载网络，为远程设备和站点之间的联网提供安0高速的无线连接。无论身在何处，您的设备都可以借助4G/5G网络快速接入互联网。ORB305无线路由器满足工业用户的需求，功耗低，操作温度可达-40℃~70℃，尺寸小，重量轻，支持DIN导轨安装，EMC指标严格，便于应用在严苛、狭小的工业环境中，是工业应用的理想选择。

　　ORB305无线路由器同时具有VPN功能，使设备数据在安0的IPSec隧道中传输，防止了数据被访问和篡改，提供了网络应用更高的安0性。　ORB305工业路由器特点：

　　高可靠性网络功能

　　采用高性能通讯模块，快速接入4G/5G网络；

　　采用软硬件看门狗及多级链路检测机制，具备故障自动检测、自动恢复能力，保证设备稳定可靠运行；

　　远程和本地升级固件程序，且采用冗余备份的升级机制；

　　易用性

　　丰富的接口，赋予设备高扩展性；

　　支持WEB、TELNET、SSH等多种配置方式；

　　支持配置导入导出功能，方便批量设备的配置工作；

　　支持软、硬件恢复出厂设置；

　　具备无线网络信号指示灯，分三级显示现场信号强度；

　　网络接口10M/100M自适应，交叉直连自适应；

　　支持DMZ；

　　支持DTU功能，赋予串口设备无线传输能力；

　　网络安0

　　虚拟专用网（VPN），支持基于标准IPSec的VPN服务；

　　0状态包检测（SPI）和拒0服务（DoS）攻击防范等防火墙安0性能，在决定什么样的数据包允许通过之前，SPI检测所有进入数据包的头部内容。过滤器能被设置成为基于MAC地址或IP地址；

　　采用合法的MAC地址，每台硬件设备的网卡MAC地址0球0一，避免局域网内MAC地址冲突；

　　支持集中式网管的能力，可通过网管平台支持大量设备的集中管理、批量配置和升级功能；

　　针对工业应用的设计

　　工业化设计，产品外壳具有足够的机械强度和刚度，标准工业DIN导轨式安装，适用于工业机柜安装；

　　SIM卡提供拆卸保护；

　　供电采用9~48VDC宽电压输入，连接头采用电源端子，具有防反接及防过流保护；

　　支持所有工业现场总线协议；

　　高可靠性

　　工作温度：-40℃~70℃，存储温度：-40℃~85℃；

　　湿度：5%~95%，无凝结；

　　IP30防护等级；

　　通过电力科学研究院的EMC检测及安0认证；

　　ORB305产品规格今年是HICOOL0球创业者峰会举办的0三年，本届峰会以“创业同心 相聚创新”为主题，秉承“以创业者为中心”理念，打造高品质“0球创业者嘉年华”。通过集合320余家展商，开设20多场特色活动，峰会集聚了更多0秀的创新创业人才，构建起0链条创业生态服务，0力服务创业者成长。创新是ABB DNA的重要组成，也是ABB一个多世纪以来服务于世界各地、各行业客户的源动力。”他继而以视频形式，和与会者一起回顾了ABB 130余年的创新亮点。凭借一项项里程碑式的创新技术，ABB站在了历次工业革命的0前沿，推动了众多行业的诞生、演进与发展。ABB致力于推动社会与行业转型，实现更高效、可持续的未来。技术是绿色转型的主要驱动力：可再生能源的广泛使用，能源效率的不断0化，电气化、数字化和自动化智能技术的加速应用——这些已成为我们迈向更加可持续未来的关键中国在可再生能源装机规模和增长方面均处于世界领0地位。过去十年间，中国可再生能源发电装机总量增长了约90倍，2021年底达到11亿千瓦。作为世界领0的可再生能源创新技术供应商，ABB为光伏发电、风能发电和储能电站提供0面的解决方案，并通过配电数字化升级，加速0行业实现低碳高效的能源转型之路。在0化能源效率方面，ABB能产生的0大影响是通过领0技术，帮助减少工业、建筑和交通领域的能源使用——这些领域占到0球能源消耗的近3/4。例如，0球45%的电力用于驱动楼宇建筑和工业应用的电机，因此提升电机效率能带来巨大的节能潜力。到2021年底，ABB已向中国用户交付了超过1100万台变频器和高效电机，累计节能超过5000亿度电。在智能制造领域，根据0新的0球数据，中国2020年工业机器人安装量超过16.8万台，创下了单个国家机器人安装数量的0高纪录。ABB在这一过程中发挥了积极的作用，同时也持续推动机器人向着更智能、更强大、更简单易用、更节能环保的方向努力。ABB机器人超级工厂将在今年晚些时候在上海投入运营，更好地满足快速增长的市场需求交通领域是碳排放的另一个主要贡献者，电动交通是实现清洁发展的必由之路。ABB活跃于电动交通的整个价值链，主要产品组合包括面向汽车、公交车的电动汽车充电解决方案，用于铁路、卡车和矿山的牵引系统以及船舶领域的Azipod®推进系统和绿氢技术等。在电动汽车充电基础设施领域，ABB近期增持了上海ABB联桩的多数股权，本月ABB电动交通中国总部入驻深圳，将更好地满足中国快速增长的市场需求。“人才是创新的关键。在0球范围内，ABB与100多所大学开展合作。在中国，支持教育也是ABB的悠久传统。”康亮介绍，“我们与数十所国内高校和职业院校合作，共建联合实验室，举办技术研讨会、提供培训资源，比如通过ABB杯智能技术创新大赛、ABB电气创新挑战赛等，支持创新人才与创业团队的成长与发展。”面对气候问题影响的日益显现，可持续发展比以往任何时候都更加紧迫。作为世界0二大经济体，中国发挥着至关重要的作用，提出了宏伟的双碳目标。我们相信，科技创新是实现未来可持续发展的关键所在。ABB将继续拓展技术疆界，推动持续创新，支持中国绿色转型，共创可持续未来。”0球首席执行委员会”发起“赋能未来”项目，旨在为中外0秀青年汇资源、增才干、搭舞台，助力夯实世界和平繁荣与共同发展的未来基础。ABB等企业为该项目的牵头公司。去年9月，在“赋能未来”框架下，“0球首席执行委员会” 和北京市在2021 0球创业者峰会上正式启动“0球青年创业者赋能计划”。该计划旨在服务北京国际科技创新中心建设，搭建创新创业交流平台，吸引0球高端资源，培养集聚国内外0秀青年人才。LXN1604-6 3BHL000986P7000邮箱-VMEbus接口提供四个可从两个服务器访问的32位邮箱微处理器和提供处理器间接口的VMEbus表达邮箱具有中断的能力当VMEbus访问微处理器时。中断处理程序-中断处理程序并且可以被编程以响应任何或所有的信号VMEbus IRQ*行所有正常过程VMEbus都是相关的中断可以映射到PCI INTA或SERR中断。这些措施包括：邮箱中断VMEbus中断VMEbus中断器IACK循环（确认VMIVME-7697 VMEbus发出的中断）所有与错误处理VMEbus相关的可以映射到PCI INTA#或SERR#。注：PCI SERR启动SBC NMI。这些措施包括：ACFAIL*中断BERR*中断SYSFAIL*中断中断处理程序具有相应的状态/ID为每个IRQ*中断注册。一旦处理器接收到消息在IRQ*中，它请求VMEbus，一旦获得授权，它将执行以下操作：该级别的IACK循环。一旦IACK循环结束完成，状态/ID存储在相应的在ID寄存器中设置适当的中断状态位并且生成PCI中断。这个PCI中断可以映射到PCI INTA#或SERR1）对输入/输出点的选择
  要0弄清除控制系统的I/O点数，再按实际需点数的15～20％留出备用量（为系统的改造等留有余地）后确定需PLC的点数。
  PLC的输出点可分为共点式、分组式和隔离式几种接法。隔离式的各组输出点之间可以采用不同的电压种类和电压等级，但这种PLC平均每点的价格较高。如果输出信号之间不需要隔离，则应选择前两种输出方式的PLC。
  （2）对存储容量的选择
  对用户存储容量只能作粗略的估算。在仅对开关量进行控制的系统中，可以用输入点数乘10字/点＋输出点数乘5字/点来估算；计数器/定时器按（3～5）字/个估算；有运算处理时按（5～10）字/量估算；在有模拟量输入/输出的系统中，可以按每输入/（或输出）一路模拟量约需（80～100）字左右的存储容量来估算；有通信处理时按每个接口200字以上的数量粗略估算。后，一般按估算容量的50～100％留有裕量。对缺乏经验的设计者，选择容量时留有裕量要大些。
  （3）对I/O响应时间的选择
  PLC的I/O响应时间包括输入电路延迟、输出电路延迟和扫描工作方式引起的时间延迟（一般在2～3个扫描周期）等。对开关量控制的系统，PLC和I/O响应时间一般都能满足实际工程的要求，可不必考虑I/O响应问题。但对模拟量控制的系统、特别是闭环系统就要考虑这个问题。
  （4）根据输出负载的特点选型
  不同的负载对PLC的输出方式有相应的要求。例如，频繁通断的感性负载，应选择晶体管或晶闸管输出型的，而不应选用继电器输出型的。但继电器输出型的PLC有许多0点，如导通压降小，有隔离作用，价格相对较便宜，承受瞬时过电压和过电流的能力较强，其负载电压灵活（可交流、可直流）且电压等级范围大等。以动作不频繁的交、直流负载可以选择继电器输出型的PLC。
  （5）对在线和离线编程的选择
  离线编程是指主机和编程器共用一个CPU，通过编程器的方式选择开关来选择PLC的编程、监控和运行工作状态。编程状态时，CPU只为编程器服务，而不对现场进行控制。在线编程是指主机和编程器各有一个CPU，主机的CPU完成对现场的控制，在每一个扫描周期末尾与编程器通信，编程器把修改的程序发给主机，在下一个扫描周期主机将按新的程序对现场进行控制。计算机辅助编程既能实现离线编程，也能实现在线编程。在线编程需购置计算机，并配置编程软件。采用编程方法应根据需要决定。
  （6）据是否联网通信选型
  若PLC控制的系统需要联入工厂自动化网络，则PLC需要有通信联网功能，即要求PLC应具有连接其他PLC、上位计算机及CRT等的接口。大、中型机都有通信功能，目前大部分小型机也具有通信功能。
  （7）对PLC结构形式的选择
  在相同功能和相同I/O点数据的情况下，整体式比模块式价格低。但模块式具有功能扩展灵活，维修方便（换模块），容易判断故障等0点，要按实际需要选择PLC的结构形式。通用电气公司设计了IS220UCSAH1AMark VIe系统的处理器/控制器。

这是一个单盒装组件，带有一个用于通信连接的前面板，两个安装在后边缘的螺丝，以及三个用于通风的格栅孔。控制器设计安装在机柜的底部。对于一个易于为三冗余系统服务的小型设置，0多可以并排安装三个组件。传感器输出机械角θ信号，从系统接口XIO板进入CTR主控板，经R/D转换成θr，再以转子角速度ωr形式，直接将速度反馈送到速度调节器。

转矩给定T_R将来自于速度调节器的SFC_T_R进行转矩限制处理和di/dt运算，求出0终的转矩基准IQ_R信号。ID_R是磁通给定信号，它有以下功能：在基速以下，保持磁通恒定，电机恒转矩调速；基速以上，保持电压恒定，磁通按一定比例减少，电机恒功率调速。

处理器主板在矢量计算控制系统完成IGBT触发信号后，把触发脉冲传送到逆变器，控制IGBT导通和关断，得到所需电机近似于正弦波的输入电压和频率，进而调节电机转速。

2.3数据通信

传动系统和PLC间通信采用FL-NET总线,光纤连接，变频器与HUB之间，以太网通讯。结构见图7。

EN：Ethernet接口模板 I/O：输入输出模板 EGD: Ethernet Global data

FL-NET：FL-NET模板 Switch：开关

PLC系统配置了一块FL612接口模块和一块EGD模块，与各变频器进行数据交换。各变频器地址均在EGD中配置，传动与PLC及传动与传动之间数据交换都是通过EGD来完成。IS220UCSAH1A使用的是QNX操作系统。

它有一个667兆赫的飞思卡尔8349处理器。

该板由12瓦、18-36 V直流电源供电。

IS220UCSAH1A的前面板包括六个母插孔连接器、一个USB端口和各种LED指示灯。

即使在其0大额定温度下，该板也可以在0到65摄氏度的温度范围内工作，并且不需要风扇来冷却。

它包含位于前面板左侧的Link/Act LED指示灯，以及位于面板中央的一排指示灯，分别标有“电源”、“启动”、“在线”、“闪光”、“DC”和“诊断”。

以太网连接通过插孔连接器实现，允许电路板与其他Mark VI、Mark VIe或EX2100励磁控制器以及维护和操作员站接口。ABB推出两款0新的机器人控制器OmniCore? E10和V250XT，以扩展其OmniCore?控制器系列，服务更广泛的制造应用

速度更快、柔性更高，助力客户持续提高生产效率，以响应不断变化的市场需求

新款控制器支持1000余种软硬件功能扩展，满足客户不同需求

为了满足更快、更高效的生产需求，ABB OmniCore?控制器系列推出了0新E10和V250XT控制器。两款控制器可与ABB多种型号机器人配合使用，提供业界领0的运动控制功能，节省高达20%的能源，并通过内置数字化连接和1000多种可扩展功能来满足未来不断变化的需求。E10和V250XT控制器的推出将为电子装配、汽车、物流、通用工业等行业客户带来更强大的机器人控制体验。

今天，各个行业对快速、多样化生产的需求不断增长，同时要求我们对飞速变化的市场状况作出更快速的响应，以提供更快速、准确、灵活的解决方案。作为ABB OmniCore?控制器家族的新成员，E10和V250XT为制造商提供了更多的可能性，使他们能够0大限度地缩短停机时间，提高生产效率，以满足日益变化的需求。

——Antti Matinlauri ABB机器人0球产品管理负责人

两款0新的控制器均支持1000余种硬件和软件功能扩展，涉及编程、离线调试和模拟、维护、视觉和安0等领域。此外，通过连接云端ABB Ability?互联服务，控制器强化了预防性维护和生命周期管理功能，从而进一步提升了机器人性能。

ABB还为OmniCore?控制器设计了物联网网关开放式自动化软件。物联网网关技术实现了数据从工厂车间、机器到机器（M2M）、机器人到其他机器，以及机器人到传感器、到MES/ERP系统或云端的无缝传输，使真正的联合生产成为可能。

此外，两款控制器都支持ABB的TrueMove和QuickMove运动控制技术应用，从而能够提供行业领0的速度、节拍时间、重复定位精度和路径精度。这使得ABB机器人比其他同级别机器人运行速度更快。相较上一代ABB机器人产品，采用新款控制器的机器人速度将提升25%。

E10采用超薄的19英寸机架式设计，适用于狭窄空间和高密度生产线，如电子行业的小件装配和物料搬运等要求布局紧凑的应用。E10控制器可应用于ABB SCARA机器人（如IRB 920T）和负载达11kg的多关节机器人（如IRB 1300）。

OmniCore? V250XT控制器可应用于负载直至300kg的多关节机器人（如IRB 6700），为电动汽车生产、汽车制造、物流和通用工业等众多应用提供多样和强大的支持。

OmniCore? E10和V250XT控制器采用了节能的能量回馈技术和制动能量回收技术，与ABB之前的IRC5控制器相比，能耗降低20%，可以帮助制造商减少能源消耗、降低能源成本。

新款控制器均可与ABB示教器配套使用。超大8英寸多点触控显示屏支持标准手势操作，如轻触、滑动和点击，简化了机器人编程。ABB示教器支持"热插拔"式连接方式，可在不中断操作的情况下拔掉插头或重新连接使用，从而供多台机器人共享，不仅提升了机器人部署效率还能0大限度降低成本。

E10和V250XT控制器的推出为ABB OmniCore?控制器家族翻开了0新篇章，目前OmniCore?控制器系列可与14款机器人搭配使用，为机器人提供更加强大的动力和柔性。所有OmniCore?控制器都基于ABB行业领0的RobotWare操作系统开发，未来将进一步扩展到ABB其他机器人型号中，更多应用将在2022年陆续推出。


FL-NET网络以Ethernet为物理层，采用总线拓扑结构，是日本采纳的一种PLC网络标准，其协议栈高层为UDP/IP+ UDP/IP+独自循环通信协议，以保证通信的实时性。

PLC系统与传动系统间数据交换基于EGD(Ethernet Global Data)以太网0局数据处理通信，EGD协议是美国GE自动化公司基于以太网技术的数据交换协议，它以数据报文形式在一个发送者和多个发送者之间实现100Mbps数据高速传送，遵循UDP/IP独自循环通信协议。数据发送时间间隔短，安0性强，不易丢失，各站为双向角色，既是服务器也是客户端。

3. 系统调试

从图5中可以看出，这是一个典型的双闭环控制系统，TMd-10e2提供了多种调试手段，从静态的电机自测试到负荷调试，其目的都是为了确保系统的稳定和快速响应。

3.1 系统转矩0化测试Fully meet the requirements of real-time acquisition and control.



Other PLC fixed communication data storage addresses are inconvenient for application. S7-1200 can define different data addresses for different sub stations.



Some PLC communication instruction packages such as Omron or delta fix the data read by each communication in a specific register. When you want to use it, you can "transfer" it out of this register for use. This always means that when PLC reads different data of the same equipment or different equipment, you must "plan" to "move" the data you need from the public fixed data register "accurately" and "timely" according to different times, otherwise the public fixed data register may be replaced by "new" data refresh, resulting in data confusion. To complete these tasks, you must have good programming habits and write a lot of programs for timing processing. If the amount of data is large, it is definitely a test for an engineer.



S7-1200 is much more flexible in this regard. You can put the data you read into any defined data background data block, which is very easy and simple. 0近新能源汽车和锂电池生产线的话题非常火爆，国内锂电大厂宁德时代加速布局海外市场，0近宣布了计划投资73.4亿欧元（相当于500亿人民币），在匈牙利建设0二座欧洲工厂，生产新能源锂电池，以供应欧洲市场的新能源汽车。之前也有消息说，宁德时代计划投资50亿美元在北美建厂，因为各种敏感性问题，北美计划暂时被搁置。0对值编码器在新建生产线上可以起到什么作用？

      据了解宁德时代公司目前在0球有十大生产基地，早在2018年宁德时代就宣布0一家海外工厂设立在德国图林根州，但是目前来看德国工厂的反馈意见，就是成本太高和建设周期太长，考虑到目前的国际形势，海外建设周期过长可能到投产时就已经减弱了市场竞争力。

      所以无论是匈牙利建厂还是计划北美建厂，甚至在国内建新厂，因疫情和进口涨价的因素，新建生产线都面临着同样问题：

出差要少，调试周期要短，一次通过率要高，使用维护要简单方便，要快速出产能。 针对客户这样的诉求，就有对生产线上自动化设备和器件“性价比”的重新思考，性价比与可靠性的关系在海外的本地化生产需考虑到工人培训、效率、生产线维护对成本的影响。



      0近小米的雷军在演讲中也有相似的表述，其实产品技术0进性，也是要为提高产品性价比服务的。客户既有对技术0进性的追求，可持续发展，又有对于生产线投入产出成本及今后使用成本的考量。面对太新的技术，却感觉成本太高；面对一些把便宜就当作性价比的产品，对于其稳定性可靠性又难以信任。在“0进技术”与“性价比”这两者之间如何做出选择？

可见“技术为本，性价比为纲”已是科技大佬们共同思考的问题。   无论是海外建厂还是国内新建生产线，生产线上设备如何考虑性价比和可靠性?中国制造的自动化设备在海外的生产线上能占多少比重?如何降低采用进口器件受涨价因素和货期因素的影响?上海精浦编码器已有多年随着设备出口欧洲的经验，也有国内参与自动化生产线建设应用的经验，那么我们的0对值编码器在生产线上起什么样的作用呢?
0对值编码器的加入，就可以帮助客户减少对于“可靠性”与“使用成本”的担忧。

首0就从我们编码器的角度来讲，新建生产线至少有这么几点是需要考虑的：
0一点、性价比
Juyuan center contains all core applications of the enterprise. It is generally composed of wired network access (with fixed public network IP address), firewall supporting VPN access, router, and maintenance personnel.



As a manager, you can maintain or monitor the equipment on the project site manually or through the existing application services of the enterprise.



Travel maintenance engineer:



Maintenance engineers in different places will participate in remote customer support for a variety of reasons. The maintenance engineer can access the Internet and establish a connection with the equipment on the customer's site through the security authentication of Juyuan monitoring center. Based on Dongyong technology's wireless remote maintenance solution, Juyuan can obtain a perfect system that meets the following characteristics:



The project site network is unattended, and the 4G wireless industrial router is online 7 * 24 hours.



4G wireless industrial router does not need to buy a separate switching power supply, and can be directly powered by PLC power supply.



The network access at the project site does not require operator wiring, and 4G wireless industrial routers quickly access the Internet through 4G networks all over the world.



4G wireless industrial router integrates multi-level security functions, and users do not need to purchase other network security equipment.



Improve the utilization rate of human resources: Juyuan maintenance personnel can analyze the on-site fault engineering through the safety tunnel. If it can be solved remotely, maintenance engineers can be prevented from going back and forth to the fault site. If it cannot be solved, arrange accessories and nearby engineers to eliminate the fault.



Improve the corporate image and create secondary value: Juyuan can use the existing business system to collect the status of front-end equipment in real time. If it is found that the front-end equipment shows fault characteristics, the maintenance of this equipment shall be arranged in advance. In this way, the downtime of the equipment can be greatly reduced and the reliability of the product can be improved. It can also improve the image of the enterprise in the hearts of users, reduce the maintenance cost of the enterprise, and provide sufficient strength for Juyuan to win the high-end market in the future industry competition. PLC



With Ethernet interface, IP address and gateway can be configured.



orb305：

Reserve 15-20% of the reserved capacity (leave room for system transformation, etc.) and then determine the number of points required for PLC. Light, DC and diagnostics.



Ethernet connection is realized through jack connector, which allows the circuit board to interface with other Mark VI, mark vie or EX2100 excitation controllers as well as maintenance and operator stations. ABB introduces two new robot controllers omnicore? E10 and v250xt to expand its omnicore? Controller series, serving a wider range of manufacturing applications



Faster and more flexible, helping customers to continuously improve production efficiency to respond to changing market demands



The new controller supports more than 1000 software and hardware function extensions to meet different needs of customers



In order to meet the demand for faster and more efficient production, abb omnicore? The controller series introduces the new E10 and v250xt controllers. The two controllers can be used with ABB's many types of robots, providing industry-leading motion control functions, saving up to 20% of energy, and meeting the changing needs of the future through built-in digital connections and more than 1000 expandable functions. The introduction of E10 and v250xt controllers will bring more powerful robot control experience to customers in electronic assembly, automobile, logistics, general industry and other industries.



Today, the demand for rapid and diversified production in various industries is growing. At the same time, it requires us to respond more quickly to the rapidly changing market conditions to provide faster, accurate and flexible solutions. As abb omnicore? The new members of the controller family, E10 and v250xt, offer manufacturers more possibilities to minimize downtime and improve production efficiency to meet changing demands.



——Antti matinlauri, head of global product management for ABB robots



The two new controllers support more than 1000 hardware and software function extensions, involving programming, offline debugging and simulation, maintenance, vision and security. In addition, by connecting to the cloud, ABB's ability? Through the interconnection service, the controller strengthens the preventive maintenance and life cycle management functions, thus further improving the performance of the robot.



ABB also provides omnicore? The controller designs the open automation software of the Internet of things gateway. The IOT gateway technology realizes the seamless transmission of data from the factory floor, machine to machine (M2M), robot to other machines, robot to sensor, MES / ERP system or cloud, making real joint production possible.



In addition, both controllers support ABB's truemove and quickmove motion control technology applications, which can provide industry-leading speed, beat time, repetitive positioning accuracy and path accuracy. This makes ABB robots run faster than other robots of the same level. Compared with the previous generation of ABB Robot products, the robot speed using the new controller will be increased by 25%.



E10 adopts an ultra-thin 19 inch rack design, which is suitable for applications requiring compact layout in narrow space and high-density production lines, such as small parts assembly and material handling in the electronic industry. The E10 controller can be applied to abb SCARA robots (such as IRB 920t) and multi joint robots with loads up to 11kg (such as IRB 1300).



OmniCore? V250xt controller can be applied to multi joint robots with loads up to 300kg (such as IRB 6700), providing diverse and powerful support for many applications such as electric vehicle production, automobile manufacturing, logistics and general industry.



OmniCore? E10 and v250xt controllers adopt energy-saving energy feedback technology and braking energy recovery technology. Compared with ABB's previous irc5 controllers, energy consumption is reduced by 20%, which can help manufacturers reduce energy consumption and reduce energy costs.



The new controller can be used with abb teaching pendant. The large 8-inch multi touch display supports standard gesture operations, such as touch, slide and click, which simplifies robot programming. ABB teaching pendant supports the "hot plug" connection mode, which can be unplugged or reconnected without interrupting the operation, so that it can be shared by multiple robots, which not only improves the deployment efficiency of robots but also minimizes the cost.



E10 and v250xt controllers are introduced for ABB omnicore? The controller family has opened a new chapter? The controller series can be used with 14 robots to provide more powerful power and flexibility for robots. All omnicore? The controllers are developed based on ABB's industry-leading robotware operating system, which will be further extended to other ABB Robot models in the future, and more applications will be launched in 2022.




The fl-net network takes Ethernet as the physical layer and adopts the bus topology structure. It is a PLC network standard adopted by Japan. The upper layer of its protocol stack is UDP / IP + UDP / IP + single loop communication protocol to ensure the real-time communication.



The data exchange between PLC system and transmission system is based on EGD (Ethernet global data) ethernet global data processing communication. EGD protocol is a data exchange protocol based on Ethernet technology of Ge automation company in the United States. It realizes 100Mbps data high-speed transmission between one sender and multiple senders in the form of data packets, and follows UDP / IP single cycle communication protocol. The data transmission time interval is short, the security is strong, and it is not easy to lose. Each station is a two-way role, which is both a server and a client.



3. System commissioning



It can be seen from Fig. 5 that this is a typical double closed-loop control system. Tmd-10e2 provides a variety of debugging means, from static motor self-test to load debugging, all of which are aimed at ensuring the stability and rapid response of the system.



3.1 fully meet the requirements of real-time acquisition and control





Other PLC fixed communication data storage addresses are inconvenient for application. S7-1200 can define different data addresses for different sub stations.





Some PLC communication instruction packages such as Omron or delta fix the data read by each communication in a specific register. When you want to use it, you can "transfer" it out of this register for use. This always means that when PLC reads different data of the same equipment or different equipment, you must "plan" to "move" the data you need from the public fixed data register "accurately" and "timely" according to different times, otherwise the public fixed data register may be replaced by "new" data refresh, resulting in data confusion. To complete these tasks, you must have good programming habits and write a lot of programs for timing processing. If the amount of data is large, it is definitely a test for an engineer.





S7-1200 is much more flexible in this regard. You can put the data you read into any defined data background data block, which is very easy and simple. Recently, the topic of new energy vehicles and lithium battery production lines has become very hot. Ningde times, a large domestic lithium battery manufacturer, has accelerated the layout of overseas markets and recently announced plans to invest 7.34 billion euros (equivalent to 50 billion yuan) to build a second European factory in Hungary to produce new energy lithium batteries to supply new energy vehicles in the European market. It was also reported that Ningde times planned to invest $5 billion to build a factory in North America, but the North American plan was temporarily shelved due to various sensitive issues. What role can absolute value encoder play in the new production line?



It is understood that Ningde times currently has ten major production bases in the world. As early as 2018, Ningde Times announced that its first overseas factory was set up in Thuringia, Germany. However, at present, the feedback from German factories is that the cost is too high and the construction cycle is too long. Considering the current international situation, the excessively long overseas construction cycle may have weakened the market competitiveness when it is put into production.



Therefore, whether it is building a factory in Hungary, planning to build a factory in North America, or even building a new factory in China, the new production line is facing the same problems due to the epidemic and import price increases:



Less business trips, short commissioning cycle, high one-time pass rate, simple and convenient use and maintenance, and fast production. In response to such demands of customers, there is a rethinking of the "cost performance" of automation equipment and devices on the production line. The relationship between cost performance and reliability in overseas localized production needs to consider the impact of worker training, efficiency and production line maintenance on costs.





Lei Jun of Xiaomi also made a similar statement in his speech recently. In fact, the progressiveness of product technology is also aimed at improving the cost performance of products. Customers not only pursue progressiveness technology and sustainable development, but also consider the input-output cost of the production line and future use cost. Facing too new technology, but feeling that the cost is too high; In the face of some products that regard cheap as cost-effective, it is difficult to trust their stability and reliability. How to choose between "advanced technology" and "cost performance"?



It can be seen that "technology-based, cost-effective" has become a common problem for science and technology leaders. Whether it is an overseas factory or a new domestic production line, how do you consider the cost performance and reliability of the equipment on the production line? What is the proportion of automation equipment made in China in overseas production lines? How to reduce the impact of price increase and delivery time on the use of imported devices? Shanghai Jingpu encoder has many years of experience in exporting equipment to Europe, and also has experience in participating in the construction and application of automatic production lines in China. What role does our absolute value encoder play in the production line?

The addition of absolute value encoder can help customers reduce their worries about "reliability" and "cost of use".



First of all, from the point of view of our encoder, there are at least the following points to consider for the new production line:

First, cost performance